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臥式螺帶混合機設備廠家
(孫 )山東龍興(xing)化工機(ji)械集(ji)團主要生產(chan)混合機(ji)、反應釜、捏合機(ji)、導熱油爐、分散(san)機(ji)、攪(jiao)拌機(ji)、乳化機(ji)、砂(sha)磨(mo)機(ji)、膠體(ti)磨(mo)、研磨(mo)機(ji)、球(qiu)磨(mo)機(ji)、高(gao)壓釜、過濾機(ji)、不飽和(he)樹脂設(she)備(bei)、涂料(liao)成(cheng)套(tao)設(she)備(bei)、干粉砂(sha)漿設(she)備(bei)、一二三類(lei)壓力(li)容(rong)器(qi)及非標壓力(li)容(rong)器(qi)設(she)計制(zhi)造等。
臥式螺帶混合機設備廠家性能特(te)點:
混合(he)機底部出料方(fang)式:粉體(ti)(ti)物(wu)料采用(yong)氣動(dong)大(da)(da)開門結(jie)構形(xing)式,具有卸(xie)料快(kuai)、無殘余等優點; 高(gao)細(xi)度(du)(du)(du)(du)物(wu)料或(huo)(huo)(huo)半流體(ti)(ti)物(wu)料采用(yong)采用(yong)手(shou)動(dong)蝶閥或(huo)(huo)(huo)者氣動(dong)蝶閥,手(shou)動(dong)蝶閥經濟(ji)適用(yong),氣動(dong)蝶閥對半流體(ti)(ti)的密封性(xing)好,但造(zao)價比手(shou)動(dong)蝶閥高(gao)。在需要(yao)加(jia)熱(re)或(huo)(huo)(huo)冷(leng)卻(que)(que)的場(chang)合(he),可配置(zhi)夾套(tao)(tao)。加(jia)熱(re)方(fang)式有電(dian)加(jia)熱(re)和導熱(re)油(you)加(jia)熱(re)兩種方(fang)式可選:電(dian)加(jia)熱(re)方(fang)便,但升溫速度(du)(du)(du)(du)慢,能耗(hao)高(gao);導熱(re)油(you)加(jia)熱(re)需要(yao)配置(zhi)油(you)鍋(guo)和導油(you)動(dong)力、管道,投(tou)資較大(da)(da),但升溫速度(du)(du)(du)(du)快(kuai),能耗(hao)較低。冷(leng)卻(que)(que)工藝可直接向夾套(tao)(tao)內注入(ru)冷(leng)卻(que)(que)水,夾套(tao)(tao)換熱(re)面積大(da)(da),冷(leng)卻(que)(que)速度(du)(du)(du)(du)快(kuai)。電(dian)機與攪拌主軸之間通過擺(bai)線針輪(lun)式減(jian)速機直聯,結(jie)構簡單,運首(shou)*首(shou)*首(shou)*首(shou)*首(shou)*首(shou)*首(shou)先進行(xing)可靠度(du)(du)(du)(du)高(gao),維護方(fang)便。
適(shi)用范圍
臥式螺帶混合機廣泛應用于膩子膏、真石漆、干粉、膩子、醫藥、食品、化學品、飼料、陶瓷、耐火材料等固-固(即粉體與粉體)、固-漿(即粉體與膠漿液)的混合,特別適應粘稠的物料混合。對纖維含量較大、密度差異大的物料混合,該混合機不適合。膩子膏、真石漆、生物、醫藥、食品等首*首*首*首*首*首*首先進行業,建議使用不銹鋼材質。一般情況下,混合含有玻化微珠的干粉砂漿料,推薦臥式螺帶混合機快。電機與攪拌主軸之間通過擺線針輪式減速機直聯,結構簡單,運首*首*首*首*首*首*首先進行可靠度高,維護方便。
粉體(ti)物(wu)料(liao)(liao)(liao)采(cai)(cai)用(yong)(yong)氣動大開門結(jie)構(gou)形(xing)式(shi),具(ju)有(you)卸(xie)料(liao)(liao)(liao)快(kuai)、無殘(can)余等優點;高(gao)細度(du)物(wu)料(liao)(liao)(liao)或(huo)半流體(ti)物(wu)料(liao)(liao)(liao)采(cai)(cai)用(yong)(yong)采(cai)(cai)用(yong)(yong)手動蝶閥或(huo)者氣動蝶閥。可(ke)配(pei)置加(jia)熱(re)或(huo)冷(leng)卻(que)夾(jia)(jia)套(tao)。加(jia)熱(re)方(fang)(fang)式(shi)有(you)電(dian)加(jia)熱(re)和導(dao)熱(re)油(you)加(jia)熱(re)兩種(zhong)方(fang)(fang)式(shi)。冷(leng)卻(que)工藝可(ke)直接向夾(jia)(jia)套(tao)內(nei)注入冷(leng)卻(que)水(shui),夾(jia)(jia)套(tao)換(huan)熱(re)面積大,冷(leng)卻(que)速(su)度(du)快(kuai)。小型號混合(he)機采(cai)(cai)用(yong)(yong)減速(su)機直聯(lian)方(fang)(fang)式(shi),結(jie)構(gou)簡單,運首(shou)*首(shou)*首(shou)*首(shou)*首(shou)*首(shou)*首(shou)先進行可(ke)靠度(du)高(gao),維(wei)護方(fang)(fang)便。大型號混合(he)機采(cai)(cai)用(yong)(yong)皮(pi)帶輪帶動擺線(xian)減速(su)機驅動,皮(pi)帶傳(chuan)動的彈性連(lian)接有(you)在超載時保護傳(chuan)動部(bu)件的優勢(shi)。
選型原(yuan)則
臥式螺帶混合機選型原則:
目前(qian),許多(duo)用戶在(zai)(zai)粉料(liao)/粉體混(hun)合(he)設備(bei)(bei)方(fang)面(mian)很多(duo)選(xuan)擇(ze)國(guo)內原有(you)的(de)立式(shi)錐(zhui)(zhui)形混(hun)合(he)設備(bei)(bei),但專(zhuan)家建議,由于(yu)立式(shi)錐(zhui)(zhui)形混(hun)合(he)機存在(zai)(zai)許多(duo)缺點(dian)、維修率很高(gao),因此在(zai)(zai)粉料(liao)/粉體或顆粒狀物料(liao)混(hun)合(he)時(shi),應選(xuan)擇(ze)臥式(shi)混(hun)合(he)機,該設備(bei)(bei)混(hun)合(he)效(xiao)率高(gao),混(hun)合(he)質量好,卸料(liao)時(shi)間(jian)短,殘(can)留量也少(shao)。但選(xuan)擇(ze)及(ji)使用臥式(shi)混(hun)合(he)機需注意以下幾點(dian):
1. 根據(ju)每(mei)天生產(chan)量(liang)挑(tiao)選臥(wo)混(hun)機(ji)。因混(hun)合(he)機(ji)每(mei)批物(wu)料(liao)(liao)加(jia)工(gong)時間約10分(fen)鐘,加(jia)上出料(liao)(liao)及進(jin)料(liao)(liao)的(de)時間,每(mei)批物(wu)料(liao)(liao)加(jia)工(gong)時間可按15分(fen)鐘計,則1小時可以(yi)連(lian)續(xu)加(jia)工(gong)4批料(liao)(liao)。如選擇每(mei)批加(jia)工(gong)量(liang)100千(qian)克的(de)混(hun)合(he)機(ji),則每(mei)小時可加(jia)工(gong)400千(qian)克。用戶(hu)可以(yi)根據(ju)自己的(de)需要挑(tiao)選臥(wo)式混(hun)合(he)機(ji)。
2. 根(gen)據臥(wo)式(shi)螺旋(xuan)帶(dai)式(shi)混(hun)合(he)機工作原理,用于攪(jiao)拌混(hun)合(he)的(de)(de)雙螺旋(xuan)帶(dai)向(xiang)相反方(fang)向(xiang)推送(song)物料的(de)(de)能力應是基本*的(de)(de)。由(you)于內(nei)螺旋(xuan)帶(dai)的(de)(de)螺距(ju)應小于外(wai)螺旋(xuan)帶(dai),為達到(dao)推送(song)物料的(de)(de)能力*,內(nei)螺旋(xuan)帶(dai)的(de)(de)螺距(ju)應小于外(wai)螺旋(xuan)帶(dai),而寬(kuan)度應大(da)于外(wai)螺旋(xuan)帶(dai),否則會使物料向(xiang)一個方(fang)向(xiang)集中。因此,在選擇臥(wo)式(shi)混(hun)合(he)機時要注意這一點。
3. 按(an)設計原理,螺旋(xuan)(xuan)帶式(shi)混(hun)合機(ji)中螺旋(xuan)(xuan)帶與(yu)殼(ke)體(ti)之間的間隙可以為4毫(hao)(hao)(hao)米(mi)~10毫(hao)(hao)(hao)米(mi),物(wu)料(liao)可以用摩擦力(li)帶動全(quan)部參(can)加(jia)混(hun)合。但由于(yu)粉碎粒度及物(wu)料(liao)的摩擦系數不一(yi)樣,因此會使各種(zhong)組分的物(wu)料(liao)參(can)加(jia)混(hun)合的時間不一(yi)樣,造成產(chan)品的不均勻性(xing)。目前(qian)有的廠(chang)家已意(yi)識到這一(yi)點并對產(chan)品作了改進。一(yi)種(zhong)是注意(yi)加(jia)工精度,使底隙減少到3毫(hao)(hao)(hao)米(mi)左右;另(ling)一(yi)種(zhong)是將主軸與(yu)殼(ke)體(ti)之間做成位置可調整的形式(shi),根據磨損(sun)量可經常調整螺旋(xuan)(xuan)帶與(yu)殼(ke)體(ti)之間的間隙。在選擇混(hun)合機(ji)時,這兩種(zhong)形式(shi)的產(chan)品應是不錯的選擇。
4. 選擇臥式(shi)螺(luo)旋帶式(shi)混合(he)(he)機(ji)(ji)要(yao)注意(yi)出(chu)料(liao)(liao)方(fang)式(shi)。應與供應商及時(shi)(shi)溝通選擇適合(he)(he)自己工藝的閥門(men)形(xing)式(shi),同時(shi)(shi)不(bu)要(yao)選擇側口的出(chu)料(liao)(liao)形(xing)式(shi)。原因是(shi):當混合(he)(he)機(ji)(ji)在規(gui)定時(shi)(shi)間完成攪(jiao)拌(ban)混合(he)(he)后,短時(shi)(shi)間內(nei)一次(ci)放清可保證(zheng)物(wu)(wu)料(liao)(liao)的均(jun)(jun)勻度;如用側口螺(luo)旋帶逐漸放凈,一是(shi)耽誤(wu)時(shi)(shi)間,達(da)不(bu)到(dao)預期生產率,二是(shi)物(wu)(wu)料(liao)(liao)本(ben)已達(da)到(dao)均(jun)(jun)勻度,過度攪(jiao)拌(ban)反(fan)而會使物(wu)(wu)料(liao)(liao)離析,破壞了(le)(le)均(jun)(jun)勻度,從而失去了(le)(le)選用臥式(shi)混合(he)(he)機(ji)(ji)的意(yi)義。
5.使用臥式混合機要注意(yi)投(tou)(tou)(tou)料(liao)(liao)(liao)的次序。一般是先投(tou)(tou)(tou)大料(liao)(liao)(liao),如玉米粉、豆粕粉等,然后 再投(tou)(tou)(tou)小組分料(liao)(liao)(liao),如預(yu)混料(liao)(liao)(liao)。注意(yi)預(yu)混料(liao)(liao)(liao)一定不用螺旋提升機投(tou)(tou)(tou)料(liao)(liao)(liao),應用一次性翻斗式投(tou)(tou)(tou)料(liao)(liao)(liao),或用人工投(tou)(tou)(tou)料(liao)(liao)(liao),這樣可(ke)以(yi)避免預(yu)混料(liao)(liao)(liao)中有效成分的離(li)析流失。
6.使用(yong)臥式混合機(ji)(ji),應在混合機(ji)(ji)啟動(dong)后再(zai)(zai)逐批投料。混合結束放(fang)料時也不(bu)要停(ting)機(ji)(ji),出凈料后再(zai)(zai)混合一批。如(ru)果(guo)滿(man)載后再(zai)(zai)啟動(dong),會引起動(dong)力距太大而燒(shao)毀電機(ji)(ji)。
總之,選擇一(yi)個適用的(de)臥式混合機并(bing)使用得(de)當,將明顯提高混合料(liao)(liao)的(de)質量,并(bing)很快(kuai)就會在生產(chan)過(guo)程中(zhong)反(fan)映(ying)出良性效(xiao)果(guo)(guo)。如(ru)果(guo)(guo)能進(jin)一(yi)步掌握自配混料(liao)(liao)的(de)技術,還可使物料(liao)(liao)成本(ben)大(da)大(da)降低,從而提*。
雙(shuang)首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)先(xian)進(jin)行(xing)星混(hun)(hun)合機相(xiang)關產品:雙(shuang)首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)先(xian)進(jin)行(xing)星攪拌機,雙(shuang)首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)先(xian)進(jin)行(xing)星動力混(hun)(hun)合機 ,雙(shuang)首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)先(xian)進(jin)行(xing)星雙(shuang)動力混(hun)(hun)合機,首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)先(xian)進(jin)行(xing)星動力混(hun)(hun)合機,雙(shuang)首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)(shou)先(xian)進(jin)行(xing)星混(hun)(hun)合機,硅(gui)酮密封(feng)膠設備,玻璃(li)膠設備,多功(gong)能(neng)混(hun)(hun)合機
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