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蒸汽加熱(re)/盤管反(fan)應釜使用前提是(shi)客戶本身備有外加入源(yuan)(如(ru)蒸汽、循環油)或冷卻源(yuan)(如(ru)自來水)。將反應釜夾套內(nei)通(tong)入鍋爐(lu)蒸(zheng)汽(qi),把(ba)蒸(zheng)汽(qi)熱量傳入釜內(nei),使釜內(nei)物料進(jin)首*首*首*首*首*首*首先進(jin)行反應。外盤管反應釜根據物料(liao)生產要求(qiu)和用戶所需而(er)確定壓(ya)力、溫度、材質(zhi)、攪(jiao)拌裝(zhuang)置類型、轉速、密封(feng)結構、加熱方式等進(jin)首*首*首*首*首*首*首先(xian)進(jin)行設計制造(zao)。
蒸(zheng)汽加熱/盤(pan)管(guan)反應釜工(gong)作(zuo)原理:
外盤管(guan)反(fan)應(ying)(ying)(ying)釜(fu)具有加(jia)熱(re)(re)(re)(re)迅速、耐(nai)(nai)高溫(wen)(wen)、耐(nai)(nai)腐蝕(shi)、衛生、無環境污染、勿需鍋(guo)爐自動(dong)加(jia)溫(wen)(wen),使(shi)用方便等(deng)(deng)特點,盤管(guan)反(fan)應(ying)(ying)(ying)釜(fu)廣(guang)泛用于化工(gong)、醫藥、建材、樹脂、顏(yan)料、食品等(deng)(deng)首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)先(xian)(xian)進(jin)行(xing)(xing)業,外盤管(guan)反(fan)應(ying)(ying)(ying)釜(fu)釜(fu)體(ti)下(xia)部(bu)有放料孔,釜(fu)內有攪(jiao)拌(ban)器,在內層(ceng)放入(ru)反(fan)應(ying)(ying)(ying)溶媒(mei)可做攪(jiao)拌(ban)反(fan)應(ying)(ying)(ying),夾層(ceng)可通(tong)(tong)上(shang)不同(tong)的(de)冷(leng)熱(re)(re)(re)(re)源(yuan)(冷(leng)凍液,熱(re)(re)(re)(re)水或熱(re)(re)(re)(re)油)做循環加(jia)熱(re)(re)(re)(re)或冷(leng)卻(que)(que)反(fan)應(ying)(ying)(ying)。通(tong)(tong)過反(fan)應(ying)(ying)(ying)釜(fu)夾層(ceng),注入(ru)恒溫(wen)(wen)的(de)(高溫(wen)(wen)或低溫(wen)(wen))熱(re)(re)(re)(re)溶媒(mei)體(ti)或冷(leng)卻(que)(que)媒(mei)體(ti),對反(fan)應(ying)(ying)(ying)釜(fu)內的(de)物料進(jin)首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)先(xian)(xian)進(jin)行(xing)(xing)恒溫(wen)(wen)加(jia)熱(re)(re)(re)(re)或制冷(leng)。同(tong)時可根據使(shi)用要求在常(chang)壓或負壓條(tiao)件(jian)下(xia)進(jin)首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)*首(shou)(shou)(shou)(shou)(shou)(shou)先(xian)(xian)進(jin)行(xing)(xing)攪(jiao)拌(ban)反(fan)應(ying)(ying)(ying)。釜(fu)蓋上(shang)開有進(jin)料、攪(jiao)拌(ban)、觀察、測(ce)溫(wen)(wen)、測(ce)壓、蒸(zheng)汽引(yin)出(chu)分(fen)餾、安全放空等(deng)(deng)工(gong)藝管(guan)孔。加(jia)熱(re)(re)(re)(re)盤管(guan)上(shang)開有進(jin)、排油(汽)、測(ce)溫(wen)(wen)、放空等(deng)(deng)接管(guan)孔,可通(tong)(tong)蒸(zheng)汽、導熱(re)(re)(re)(re)油、水實現(xian)加(jia)熱(re)(re)(re)(re)或冷(leng)卻(que)(que)。
盤(pan)管(guan)反應(ying)釜(fu)(fu)分:外盤(pan)管(guan)蒸(zheng)(zheng)(zheng)汽加(jia)熱(re)(re)(re)、內(nei)盤(pan)管(guan)蒸(zheng)(zheng)(zheng)汽加(jia)熱(re)(re)(re)、夾(jia)層(ceng)蒸(zheng)(zheng)(zheng)汽加(jia)熱(re)(re)(re)及幾種相結合(he)等。一般2000L以(yi)(yi)下蒸(zheng)(zheng)(zheng)汽加(jia)熱(re)(re)(re)不(bu)銹鋼(gang)反應(ying)釜(fu)(fu)多采用(yong)夾(jia)層(ceng)式(shi)(shi),2000L-5000L根據壓(ya)力可以(yi)(yi)采用(yong)夾(jia)層(ceng)式(shi)(shi)及外盤(pan)管(guan)式(shi)(shi),5000L以(yi)(yi)上如果蒸(zheng)(zheng)(zheng)汽使(shi)用(yong)壓(ya)力高于2公斤(jin)多采用(yong)外盤(pan)管(guan)式(shi)(shi)及外盤(pan)管(guan)兼內(nei)盤(pan)管(guan)式(shi)(shi)加(jia)熱(re)(re)(re)。如果加(jia)熱(re)(re)(re)溫度(du)過高超過160℃應(ying)采取(qu)導(dao)熱(re)(re)(re)油(you)加(jia)熱(re)(re)(re)或(huo)電加(jia)熱(re)(re)(re)不(bu)銹鋼(gang)反應(ying)釜(fu)(fu)導(dao)熱(re)(re)(re)油(you)傳熱(re)(re)(re)式(shi)(shi)。
注意:蒸汽(qi)加熱方式為上進下出,液體加熱或冷卻為下進上出。
盤管反應釜為(wei)釜內(nei)盤管、夾套盤管和外半管形式。
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